Εμφάνιση αναρτήσεων με ετικέτα Rotrex. Εμφάνιση όλων των αναρτήσεων
Εμφάνιση αναρτήσεων με ετικέτα Rotrex. Εμφάνιση όλων των αναρτήσεων

Δευτέρα 17 Νοεμβρίου 2014

Water Injection & IAT Relocation

This is the final piece (I hope) to the puzzle that is the high IAT's (Intake Temperature) only at the track when on WOT (Wide Open Throttle) for prolonged periods.

After upgrading the existing cooling capabilities of my Chargecooler by adding a bigger water reservoir I came to the conclusion that a Water Injection system was needed for extended track sessions.
Don't get me wrong, just the Chargecooler is more than adequate for street use and mild track sessions..but I want to be able to do longer sessions and also lengthen the safety margin of the engine because atomized water in the engine is a great knock limiter.

Ok, let's get started.I opted for a Snow Performance WI Stage 2 kit with MAF/Boost switch.I will use the Boost function since it is preferred for centrifugal applications such is the Rotrex. I was determined to use the existing windshield washer reservoir as it is in the lowest position possible in front of the passenger's side wheel liner and is rather large (holds almost 5 litres).

You can see it in the picture below:


To remove it you'll need to remove the front bumper and passenger's side headlight.Then you'll need to drill a hole so that the quick release plug can be installed, don't forget to add the goop sealant.You can see in the pictures below the completed reservoir:


The WI pump needs to be close and under the reservoir, so you need a make a mount for it to sit directly under.It is quite easy because you have a lot of mounting options at that position.
Check the pictures, so you can get a general idea..remember that it is wise when adding weight try to position it at the lowest point of the car:

Moving on, i wanted to achieve a stock-ish look and avoid many visible cables so i installed the WI controller inside the glove box.
I drilled three holes for the three wires to pass through:
1) Black wire is ground
2) Green wire connects to the pump
3) Red wire needs 12V power source.
You can cut the Yellow wire since it is used for MAF applications and i will use Boost controlled operation.
Here you can see some pictures of the progression:


A big thumbs up to my buddy Sikrip for helping me out with the wiring, schematics, positioning...pretty much everything.. :p 

To be continued..tomorrow because i have a party to attend to! :) 

Τρίτη 15 Απριλίου 2014

Rotrex C30-94 New Impeller

The replacement impeller for my C30-94 came in the mail today from
www.superchargerrebuild.com

Reason for this replacement is a former mechanics big mistake to use a wide washer for the return hose (recirculation) of the bov.
Due to vibration, the washer came loose and hit the impeller a few times damaging it.It was still in good working order but I went ahead and ordered a new one for added safety.

Rotrex doesn't supply any parts , so superchargerrebuilds was the only way to go.

I will replace it tomorrow and report here.

 Update: In the last pictures you can see the new impeller installed.Big thanks to Bill from PB Motorsport for helping with this.

Pretty straight-forward to swap the parts, you might need a heat gun for the input shaft for the old impeller to come off.

Be careful not to brake the input shaft or it's bye bye Rotrex. In the final picture you can see the damaged impeller.